February 6th, 2025

Aluminum Batteries Outlive Lithium-Ion with a Pinch of Salt

Researchers have developed a new aluminum-ion battery that outperforms lithium-ion batteries in lifespan, safety, and recyclability, retaining 99% capacity after 10,000 cycles, but needs better energy density for commercialization.

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Aluminum Batteries Outlive Lithium-Ion with a Pinch of Salt

Researchers from the Beijing Institute of Technology and the University of Science and Technology Beijing have developed a new aluminum-ion (Al-ion) battery that outperforms traditional lithium-ion (Li-ion) batteries in several key areas. The innovative design incorporates a solid-state electrolyte created by adding aluminum fluoride salt to a liquid electrolyte, which enhances conductivity and stability while preventing leakage. This new battery can retain 99% of its capacity after 10,000 charge/discharge cycles, significantly surpassing the 80% retention seen in Li-ion batteries after 300 to 500 cycles. Additionally, the Al-ion battery is safer, as it does not leak and maintains performance even when punctured or exposed to high temperatures. The recyclability of the materials used is also improved, with up to 80% of the aluminum fluoride salt recoverable. This advancement could lead to lower costs and longer-lasting batteries, which are crucial for electric vehicles and renewable energy storage. However, researchers note that improvements in energy density are still needed before commercial application can be realized.

- Aluminum-ion batteries show longer life and better safety compared to lithium-ion batteries.

- The new design retains 99% capacity after 10,000 cycles, while Li-ion batteries typically retain 80% after 300-500 cycles.

- The solid-state electrolyte prevents leakage and maintains performance under extreme conditions.

- The materials used in the Al-ion battery are more recyclable than those in traditional batteries.

- Further improvements in energy density are required for commercial viability.

AI: What people are saying
The comments on the article about the new aluminum-ion battery reveal several key points and themes regarding battery technology and its future.
  • Concerns about the accuracy of the article's claims regarding lithium-ion battery lifespan, with some commenters noting that modern batteries can last much longer than stated.
  • Discussion on the importance of energy density for the commercialization of aluminum-ion batteries, with several commenters emphasizing that this is a critical factor.
  • Comparisons to other battery technologies, such as nickel-iron and lithium iron phosphate (LFP), which are noted for their longevity and recycling potential.
  • Speculation on the potential applications of aluminum-ion batteries, particularly in grid storage and other non-automotive uses.
  • General enthusiasm for advancements in battery technology, despite the acknowledgment that these new developments may take time to reach the market.
Link Icon 13 comments
By @jillesvangurp - 2 months
A bit of inaccuracy in the article:

> a typical Li-ion battery retains only 80 percent of its charge capacity after 300 to 500 cycles

That's off by 10x at least. Typical LFP batteries that are widely used now have thousands of cycles. Over 5K in some cases. Some of the solid state batteries that are coming to production in the next few years might do better. 300 to 500 is more typical of some older chemistries. Even NMC batteries used in e.g. Teslas have cycle life spans of at least 1500 or so cycles.

And for reference, if you charge and full de-charge your car that would be 1 cycle. A decade is only 3653 or so cycles (there might be 2 or 3 leap years). Most car vehicle owners don't charge nearly as often or so completely. A typical Tesla that is partially charged maybe once a week or so is not going to need a battery replacement until the 2040s or so.

Anyway, the article carefully avoids talking about energy density. Which is of course the key thing here. Together with other things like charging speeds. Operational temperatures, etc. These all matter.

This is a university study, not a plan to get this to production. Promising and interesting but probably well over a decade away from any serious applications. By that time we might have all sorts of other battery tech that is sitting a bit higher on the technological readiness scale on the market.

By @_Microft - 2 months
The link to the paper is hidden a few links into the article (what's up with all these 'tags' that they link to?):

"A Recyclable Inert Inorganic Framework Assisted Solid-State Electrolyte for Long-Life Aluminum Ion Batteries", https://pubs.acs.org/doi/10.1021/acscentsci.4c01615 (Open Access)

By @AngryData - 2 months
If you want a battery that will last a really long time, nickel-iron batteries already do that. They have 50+ year life spans and are incredibly robust. And if you care about recycling, well its just nickel and iron. The nickel you obviously would want back, but the iron is worth almost nothing.

Until we can surpass current lithium batteries in energy density, cycle stability, and safety all at once, iron-nickel is more than good enough to be used in any application where current lithium tech struggles, and will outlive you along with being infinitely recyclable and basically as safe as any battery ever could be.

By @anarchonurzox - 2 months
It really feels like progress in battery tech is unlocking the next "wave" of hardware development. Miniaturization leading to better drones, wearables, cameras, etc., and alt-batteries with better cycle efficiency to better usage of "green" technology. I love seeing these kinds of physical and chemical engineering breakthroughs, even if they aren't quite ready for industrial use.
By @megaman821 - 2 months
If these non-lithium battery chemistries had any chance, it would be in grid storage. As time goes on LFPs keep getting cheaper and better, and there will be little market left for alt-chemistries.
By @mlhpdx - 2 months
As a boater, I find salt being used to reduce corrosion a bit ironic.
By @jokoon - 2 months
I am too lazy to copy paste the battery check list
By @moron4hire - 2 months
> But before the Al-ion battery is ready for commercial applications, its energy density will need to be improved

There it is. No mention of how much. Though they do tell you how much longer it lasts! So apparently we aren't that averse to numbers.

By @Melatonic - 2 months
Sounds like it could potentially be a cheaper (and maybe less fire prone) battery where weight and volume is less of a concern - maybe batteries for residential / commercial buildings or grid storage ?

Possible also easier recycling - especially locally close to the battery.

Even compared to LFP (much higher cycle longevity than the article quotes) these sound like they retain energy capacity much better

By @squeedles - 2 months
I thought one of the biggest barriers to Al-ion use was large dimensional change with charge state introducing mechanical stresses. No discussion of that, but a viable solid state electrolyte is pretty sweet.
By @tim333 - 2 months
By @readthenotes1 - 2 months
Tldr; another Better Battery Bulletin