The capacitor that Apple soldered incorrectly at the factory
Doug Brown's analysis reveals a manufacturing error in Apple's Macintosh LC III involving capacitor C22, which was incorrectly installed, posing risks for future repairs and emphasizing the need for proper documentation.
Read original articleIn a recent analysis, Doug Brown discusses a manufacturing error involving a capacitor in Apple's Macintosh LC III model, produced between 1993 and 1994. The issue centers around the incorrect installation of capacitor C22, which was found to have its positive terminal connected to the -5V rail instead of ground, contrary to standard practices. This misplacement could lead to potential failures, especially when replacing the original electrolytic capacitors with tantalum ones, which are less tolerant of reverse polarity. Brown highlights that while the original capacitor may have functioned without catastrophic failure, the design flaw poses risks for future repairs and restorations. He emphasizes the importance of documenting this error, as many recapping guides overlook it, potentially leading to dangerous situations for hobbyists. The analysis also compares the LC III's circuit with that of earlier and later models, confirming that Apple did not maintain consistent design practices. Brown concludes by advising anyone recapping an LC III to install C22 in the opposite orientation from what the PCB indicates, ensuring proper functionality and safety.
- The Macintosh LC III has a known capacitor installation error that could lead to failures.
- The incorrect orientation of capacitor C22 poses risks when using tantalum capacitors for replacements.
- Original capacitors may have tolerated the error, but future repairs could be hazardous.
- Documentation of this error is lacking in many recapping guides.
- Users are advised to install C22 in the opposite orientation from the PCB markings.
Related
That Time Apple Told Apple III Customers to Drop Their Computers
Apple faced design flaws with the Apple III in the 1980s, causing overheating and chip dislodgment. Support engineers advised dropping the computer to reset circuits. Despite modifications, the reputation damage led to discontinuation in 1984.
Mysteries of the Griffin iMate and the Apple Extended Keyboard II
The author restored a vintage Apple Extended Keyboard II using a Griffin iMate adapter, which initially failed but worked after replacing a hidden battery, exploring ADB and USB technology intricacies.
Batteryless OP-1
The author modified the Teenage Engineering OP-1 synthesizer to operate without a battery using supercapacitors after facing challenges with battery replacement, expressing disappointment in the manufacturer's support for aging devices.
Mockingboard 4c+: Because Interrupts Are Hard
The Mockingboard 4c+ enhances audio for the Apple II //c Plus by providing interrupts, using Yamaha AY-3-8910 chips, addressing historical limitations in sound support for Apple II games.
Apple, These Macs Aren't 'Obsolete'
Apple has classified several older Mac models as "obsolete," halting hardware service. Critics view this as a sales tactic, while many functional devices face repair challenges due to new security measures.
Definitely starting Wednesday off productively.
I found one a few years back when I repaired a linear power supply. This required me to reverse engineer it first because there was no service manual. I buzzed the whole thing out and found out that one of the electrolytic capacitors had both legs connected to ground. They must have shipped thousands of power supplies with that error in it and no one even noticed.
Also mentioned here: https://amiga.resource.cx/exp/a3640
The layout CAD is often done by a different team that follows the schematic provided by design engineering. Automated workflows are common. The silk screen is predefined in a QA'd library. It is not their job to double check engineering's schematic.
The components are placed per the layout data.
Both those teams did their jobs correctly, to incorrect specifications. In fact, the factory performing assembly often is denied access to the schematic as it is sensitive IP.
If you're going to cast blame on a 30 year old computer, at least direct it at the correct group. It wasn't soldered incorrectly at the factory. They soldered it exactly how they were told to - backwards.
P.S. still my favorite Mac of all time was the IIcx. That one coupled with the 'full page display' was a dream.
About 30 years ago I designed my first PCB with frequencies in the GHz range. It was full of challenging transmission line paths with frequencies in the hundreds of MHz and above.
I am still proud of the fact that all of the high speed signals worked as designed, with excellent signal and power integrity (the large FPGA was challenging). Emissions passed as well.
I did, however, screw up one thing: DC
I somehow managed to layout the DC input connector backwards!
These boards were very expensive ($2K), so an immediate respin was not possible.
I had to design a set of contacts to be able to flip the connector upside-down and make the electrons go in the right way.
The joke from that point forward was that I was great at multi-GHz designs but should not be trusted with DC circuits.
https://wiki.console5.com/wiki/Amiga_CD32 C408 C811 "original may be installed backwards! Verify orientation against cap map"
A4000 https://wordpress.hertell.nu/?p=1438 C443 C433 "notice that the 2 capacitors that originally on A4000 have the wrong polarity"
Much worse is Commodore A3640 68040 CPU board aimed at top of the line A3000 and A4000 http://amiga.serveftp.net/A3640_capacitor.html https://forum.amiga.org/index.php?topic=73570.0 C105 C106 C107 silkscreen wrong, early revisions build according to bad silkscreen.
until you have to deal with negative voltage (-5V). Another out of bounds bug.
I think the -5 volts is only there in case an expansion card needs it.
I think I know exactly enough about electronics to ask more annoying questions than someone who doesn’t know anything at all.
But it just never quite worked right. I remember how frustrated and confused my older brother was. The computers would sometimes see each other but would drop off so easily.
Was this that?!
I found a bad solder joint that looked ok, but was intermittent, and had been that way, in a Television built in 1948 and used for decades.
Bad design and assembly goes back forever, as near as I can tell.
This is the buried lede! I am of the opinion that half of the capacitors in any modern circuit are useless; the trouble is we don't know which half.
I wonder if it has the same defect
Related
That Time Apple Told Apple III Customers to Drop Their Computers
Apple faced design flaws with the Apple III in the 1980s, causing overheating and chip dislodgment. Support engineers advised dropping the computer to reset circuits. Despite modifications, the reputation damage led to discontinuation in 1984.
Mysteries of the Griffin iMate and the Apple Extended Keyboard II
The author restored a vintage Apple Extended Keyboard II using a Griffin iMate adapter, which initially failed but worked after replacing a hidden battery, exploring ADB and USB technology intricacies.
Batteryless OP-1
The author modified the Teenage Engineering OP-1 synthesizer to operate without a battery using supercapacitors after facing challenges with battery replacement, expressing disappointment in the manufacturer's support for aging devices.
Mockingboard 4c+: Because Interrupts Are Hard
The Mockingboard 4c+ enhances audio for the Apple II //c Plus by providing interrupts, using Yamaha AY-3-8910 chips, addressing historical limitations in sound support for Apple II games.
Apple, These Macs Aren't 'Obsolete'
Apple has classified several older Mac models as "obsolete," halting hardware service. Critics view this as a sales tactic, while many functional devices face repair challenges due to new security measures.